Molded Foam

HFI has foaming capabilities at 3 locations to support full product development from concept to prototype to production.


Molded foam products are found throughout a vehicle. From door armrests to center consoles to seating applications, HFI has the process to meet your needs. With capabilities ranging from manual pour lines to multiple robotic pour lines, our deliverables include foaming around an insert and simple foam parts. HFI utilizes numerous chemical types. allowing formulations to be individually modified to meet the specific requirements of your product. HFI maintains foaming capabilities at 3 mass production locations in North America for production options that best serve your needs. HFI also utilizes a foam machine at our development facility for prototype and pre-production operations.

HFI’s Molded Foam Products include:

  • Door Armrest Foam Pads
  • Headrest Foam Buns
  • Seating Foam Buns
  • Rear Center Seat Armrest Foam Buns
  • Center Console Foam Pads